Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Adjustment

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Reduction Drive Gear

ADJUSTMENT

1. Remove the retaining springs and reduction drive gear shims.

2. Install the transmission case, and secure it with four or five bolts.

Tightening torque:

22 N·m (2.2 kgf-m, 16.2 ft-lb)

3. Measure depth “A” from the ST upper face to the reduction drive gear end face.

ST 499575400GAUGE

4. Raise and hold the reduction drive gear.

5. Measure depth “B” from the ST upper face to the reduction drive gear end face.

ST 499575400GAUGE

6. Calculate the following formula.

T mm = A − B − 1.0

[T in = A − B − 0.039]

T: Moving distance of reduction drive gear shim

A: Depth from the ST upper face to the reduction drive gear end surface

B: Depth from the ST upper face to the reduction drive gear end surface

1.0 mm (0.039 in): Thickness of spring retainer

Moving distance of transfer drive gear [T]

Total shim thickness mm (in)

0.420 — 0.519 (0.0165 — 0.0204)

0.3 (0.012)

0.520 — 0.619 (0.0205 — 0.0242)

0.4 (0.016)

0.620 — 0.719 (0.0244 — 0.0283)

0.5 (0.020)

0.720 — 0.819 (0.0283 — 0.0322)

0.6 (0.024)

0.820 — 0.919 (0.0323 — 0.0362)

0.7 (0.028)

0.920 — 1.019 (0.0362 — 0.0401)

0.8 (0.031)

1.020 — 1.119 (0.0402 — 0.0441)

0.9 (0.035)

1.120 — 1.219 (0.0441 — 0.0480)

1.0 (0.039)

1.220 — 1.319 (0.0480 — 0.0519)

1.1 (0.043)

1.320 — 1.419 (0.0520 — 0.0559)

1.2 (0.047)

1.420 — 1.519 (0.0559 — 0.0598)

1.3 (0.051)

1.520 — 1.619 (0.0598 — 0.0637)

1.4 (0.055)

1.620 — 1.719 (0.0638 — 0.0677)

1.5 (0.059)

1.720 — 1.819 (0.0677 — 0.0716)

1.6 (0.063)

1.820 — 1.920 (0.0717 — 0.0756)

1.7 (0.067)

7. Select one to three reduction drive gear shims so that the total thickness meets the value obtained from step 6).

Part No.

Reduction drive gear shim thickness mm (in)

31288AA260

0.3 (0.012)

31288AA270

0.4 (0.016)

31288AA280

0.5 (0.020)

31288AA290

0.6 (0.024)

Reduction drive gear
...

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